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投稿者：Charlesnus 投稿日：2025/06/18(Wed) 00:22 [返信]-
Balanset-1A: Cutting-edge Mobile Balancer & Vibration Analyzer
Modern Dynamic Balancing Solution
Balanset-1A serves as an revolutionary solution for rotor balancing of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device delivers professional equipment balancing at 1,751, which is significantly cheaper than traditional vibration analyzers while retaining high measurement accuracy. The system permits on-site balancing directly at the equipment's working position without requiring removal, which is critically important for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the creation and manufacturing of equipment for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A ensures accurate measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for determining rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of corrective masses.
Full Kit Package
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - primary module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Functional Capabilities
Vibrometer Mode
Balanset-1A operates as a full-featured vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of follow-up balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers special value for agriculture, where reliable operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly allows avoiding costly downtime during peak harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.
Superiority Over Alternatives
Economic Efficiency
At a price of 1,751, Balanset-1A offers the functionality of devices costing 10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specific vibration diagnostics training.
Mobility and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in outdoor conditions, at isolated sites, and in hard-to-reach locations without external power supply.
Universal Application
One device is adequate for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving lower energy consumption, removed excessive noise, and extended equipment lifespan. Energy savings paid for the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to lower fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: 1,751
OEM Kit (without case, stand, and scales): 1,561
Special Offer: 50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
Purchase Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
Conclusion
Balanset-1A represents an optimal solution for organizations aiming to deploy an effective equipment balancing system without substantial capital expenditure. The device opens up access to professional balancing, permitting small businesses and service centers to deliver services at the level of large industrial companies.
The mix of affordable price, ease of use, and professional capabilities makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, reduced operating costs, and improved competitiveness of your company.
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